Ever wondered how a simple wooden chair comes to life? The journey begins long before it reaches your living room — deep in responsibly managed forests where sustainability and craftsmanship go hand in hand.
1. Responsible Sourcing
The process begins with the careful selection of timber. Certified forests ensure the wood is harvested sustainably, often planting more trees than are cut down. Common choices like oak, walnut, or teak are selected for their strength and beauty.
2. Milling and Seasoning
Logs are transported to a sawmill where they’re cut into workable planks. These planks are then seasoned — either air-dried or kiln-dried — to remove excess moisture. This ensures the wood won’t warp or crack over time.
3. Design and Cutting
Designers sketch out the chair’s form, balancing ergonomics and style. The planks are then precision-cut into parts like legs, seat, and backrest, either by skilled hands or with the help of modern CNC machines.
4. Assembly by Hand
Though machines assist in cutting, much of the assembly is still done by hand. Skilled artisans use traditional joinery techniques — like mortise and tenon — for durability. Each joint is glued and clamped, ensuring a strong structure.
5. Sanding and Finishing
Once assembled, the chair is sanded smooth to highlight the wood’s natural grain. It’s then stained or painted and sealed with a protective finish, such as oil, lacquer, or wax, depending on the desired aesthetic.
6. Final Inspection and Delivery
Every chair goes through a final inspection to ensure stability, finish quality, and comfort. Only then is it packaged and shipped — ready to take its place in your home.
Your wooden chair isn’t just a seat — it’s a piece of craftsmanship, a product of nature, and a reflection of care at every step. At Elmora, we’re proud to honor this journey.
